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Ukuhlaziywa Kwamaphutha Okujwayelekile kwama-Plastic Extruders

Ama-extruder epulasitiki ayimishini ebalulekile embonini yepulasitiki, eguqula ama-pellets epulasitiki abe yizimo ezahlukahlukene. Nokho, njenganoma yimuphi umshini, bathambekele ekubeni namaphutha angaphazamisa ukukhiqizwa. Ukuqonda nokubhekana nalezi zinkinga kubalulekile ukuze kugcinwe ukusebenza kahle. Nakhu ukuhlaziya okuphelele kwamaphutha ajwayelekile e-extruder nezindlela zawo zokuxazulula inkinga:

1. I-Main Motor Yehlulekile Ukuqala:

Izimbangela:

  1. Inqubo Yokuqalisa Engalungile:Qinisekisa ukuthi ukulandelana kokuqalisa kulandelwa ngendlela efanele.
  2. Imiluko Yezimoto Elimele noma AmaFuse Afuthiwe:Hlola isekethe kagesi wenjini bese ushintsha noma yimaphi amafuse alimele.
  3. Amadivayisi Ahlanganisiwe Acushiwe:Qinisekisa ukuthi wonke amadivaysi axhumanayo ahlobene nenjini asesimweni esifanele.
  4. Susa ukusetha kabusha Inkinobho Yokumisa Isimo Esiphuthumayo:Hlola ukuthi inkinobho yokumisa isimo esiphuthumayo isethwe kabusha yini.
  5. I-Discharged Inverter Induction Voltage:Linda imizuzu emi-5 ngemva kokucisha amandla amakhulu ukuze i-inverter induction voltage ihlakazeke.

Izixazululo:

  1. Phinda uhlole inqubo yokuqalisa futhi uqale inqubo ngokulandelana okulungile.
  2. Hlola umjikelezo kagesi wenjini bese ubuyisela noma yiziphi izingxenye ezinephutha.
  3. Qinisekisa ukuthi wonke amadivaysi axhumene asebenza kahle futhi akuvimbeli ukuqalisa.
  4. Setha kabusha inkinobho yokumisa isimo esiphuthumayo uma sibandakanyeka.
  5. Vumela i-inverter induction voltage ukuthi iphume ngokuphelele ngaphambi kokuzama ukuqalisa kabusha injini.

2. I-Main Motor Yamanje Engazinzile:

Izimbangela:

  1. Ukondla okungalingani:Hlola umshini wokuphakelayo ukuze uthole noma yiziphi izinkinga ezingase zibangele ukunikezwa kwempahla okungajwayelekile.
  2. Ama-Motor Bearings Alimele noma Agcotshwe Ngokungafanele:Hlola ama-motor bearings futhi uqinisekise ukuthi asesimweni esihle futhi agcotshwe ngokwanele.
  3. I-heater engasebenzi:Qinisekisa ukuthi zonke izifudumezi zisebenza ngendlela efanele futhi zishisisa izinto ngokulinganayo.
  4. Amaphedi Okulungisa Isikulufa Angaqondani Kahle noma Aphazamisayo:Hlola amaphedi okulungisa isikulufu futhi uqinisekise ukuthi aqondaniswe kahle futhi awabangeli ukuphazamiseka.

Izixazululo:

  1. Xazulula inkinga umshini wokuphakelayo ukuze uqede noma yikuphi ukungahambisani ekuphakeleni okubalulekile.
  2. Lungisa noma shintsha ama-motor bearings uma wonakele noma adinga ukugcotshwa.
  3. Hlola isifudumezi ngasinye ukuthi sisebenza kahle yini bese ushintsha noma yiziphi ezinephutha.
  4. Hlola amaphedi okulungisa isikulufu, uwaqondise kahle, futhi uhlole noma yikuphi ukuphazamiseka kwezinye izingxenye.

3. IMotor Eyinhloko Ephezulu Ephezulu Eqala Manje:

Izimbangela:

  1. Isikhathi sokushisisa esinganele:Vumela okokusebenza ukuthi kushise ngokwanele ngaphambi kokuqala injini.
  2. I-heater engasebenzi:Qinisekisa ukuthi zonke izifudumezi zisebenza kahle futhi zinomthelela ekushisiseni kwangaphambili kokubalulekile.

Izixazululo:

  1. Nweba isikhathi sokushisa ngaphambi kokuqala i-motor ukuze uqinisekise ukuthi izinto zenziwe ngepulasitiki ngokwanele.
  2. Hlola isifudumezi ngasinye ukuthi sisebenza kahle yini bese ushintsha noma yiziphi ezinephutha.

4. Ukukhishwa Kwempahla Okuvimbekile noma Okungajwayelekile ku-Die:

Izimbangela:

  1. I-heater engasebenzi:Qinisekisa ukuthi zonke izifudumezi zisebenza kahle futhi zihlinzeka ngokusatshalaliswa kokushisa okufanayo.
  2. Izinga Lokushisa Eliphansi Lokusebenza noma Ukusatshalaliswa Kwesisindo Semolekyuli Ebanzi futhi Engazinzile yePlastiki:Lungisa izinga lokushisa lokusebenza njengokucaciswa kwezinto ezibonakalayo futhi uqinisekise ukuthi ukusatshalaliswa kwesisindo samangqamuzana epulasitiki kungaphakathi kwemikhawulo eyamukelekayo.
  3. Ukuba khona Kwezinto Zangaphandle:Hlola isistimu ye-extrusion futhi ufele noma yiziphi izinto zangaphandle ezingase zivimbele ukugeleza.

Izixazululo:

  1. Qinisekisa ukuthi zonke izifudumezi zisebenza kahle bese ushintsha noma yiziphi ezinephutha.
  2. Buyekeza izinga lokushisa lokusebenza futhi ulilungise njengoba kudingeka. Xhumana nonjiniyela bezinqubo uma kunesidingo.
  3. Hlanza kahle futhi uhlole isistimu ye-extrusion futhi ufe ukuze ususe noma yiziphi izinto zangaphandle.

5. Umsindo Ongavamile Ovela Enjinini Enkulu:

Izimbangela:

  1. Ama-Motor Bearings Alimele:Hlola ama-motor bearings ukubona ukuguga noma ukulimala bese uwashintsha uma kunesidingo.
  2. I-Faulty Silicon Rectifier ku-Motor Control Circuit:Hlola izingxenye ze-silicon zokulungisa noma yikuphi ukukhubazeka bese uzishintsha uma kudingeka.

Izixazululo:

  1. Shintshanisa ama-motor bearings uma wonakele noma agugile.
  2. Hlola izingxenye zokulungisa i-silicon kusekethe yokulawula imoto bese ubuyisela noma yiziphi ezinephutha.

6. Ukushisisa Ngokweqile kwama-Main Motor Bearings:

Izimbangela:

  1. Ukugcotshwa Okwanele:Qinisekisa ukuthi ama-motor bearings agcotshwe ngokwanele nge-lubricant efanele.
  2. I-Severe Bearing Wear:Hlola ama-bearings ukuze uthole izimpawu zokuguga bese uwashintsha uma kunesidingo.

Izixazululo:

  1. Hlola izinga lokuthambisa bese wengeza amanye uma kudingeka. Sebenzisa okokugcoba okunconyiwe kuma-motor bearings athile.
  2. Hlola ama-bearings ukubona izimpawu zokuguga bese uwashintsha uma eguge kakhulu.

7. I-Fluctuating Die Pressure (Iyaqhubeka):

Izixazululo:

  1. Xazulula inkinga isistimu yokulawula imoto eyinhloko kanye nama-bearings ukuze uqede noma yiziphi izimbangela zokungahambisani nesivinini.
  2. Hlola injini yesistimu yokudla kanye nesistimu yokulawula ukuze uqinisekise izinga lokudla elizinzile futhi uqede ukuguquguquka.

8. Ingcindezi Ephansi Yamafutha E-Hydraulic:

Izimbangela:

  1. Ukusetha Ingcindezi Okungalungile kusilawuli:Qinisekisa ukuthi i-valve elawula ingcindezi ohlelweni lokuthambisa isethwe enanini elifanele.
  2. Ukwehluleka Kwephampu Kawoyela noma Ipayipi Lokumunca Elivalekile:Hlola iphampu kawoyela ukuthi akukho yini ukungasebenzi kahle futhi uqinisekise ukuthi ipayipi elimuncayo alinalutho oluthimbile.

Izixazululo:

  1. Hlola futhi ulungise i-valve elawula ingcindezi ohlelweni lokugcoba ukuze uqinisekise ukucindezela kwamafutha okufanele.
  2. Hlola iphampu kawoyela nganoma yiziphi izinkinga futhi uyilungise noma uyishintshe uma kunesidingo. Hlanza ipayipi lokumunca ukuze ususe noma yikuphi ukuvaleka.

9. Ukushintsha Isihlungi Esinensayo noma Esingasebenzi Ngokuzenzakalelayo:

Izimbangela:

  1. Ingcindezi Yomoya Ephansi noma I-Hydraulic:Qinisekisa ukuthi umoya noma umfutho we-hydraulic onika isishintshi sokuhlunga wanele.
  2. I-Air Cylinder evuzayo noma i-Hydraulic Cylinder:Hlola ukuvuza ku-air cylinder noma i-hydraulic cylinder seal.

Izixazululo:

  1. Hlola umthombo wamandla wokushintsha isihlungi (umoya noma i-hydraulic) futhi uqinisekise ukuthi inikeza ukucindezela okwanele.
  2. Hlola isilinda somoya noma izigxivizo ze-hydraulic cylinder ukuze zivuze bese uzishintsha uma kunesidingo.

10. Iphinikhodi noma Ukhiye Wokuphepha Okhishiwe:

Izimbangela:

  1. I-Torque Eyeqile Kusistimu Ye-Extrusion:Khomba umthombo wetorque eyeqile ngaphakathi kwesistimu ye-extrusion, njengezinto zangaphandle ezivala isikulufu. Ngesikhathi sokusebenza kokuqala, qinisekisa isikhathi esifanele sokushisa kanye nezilungiselelo zokushisa.
  2. Ukungaboni ngaso linye Phakathi Kwezimoto Eziyinhloko kanye Nomshini Wokufaka:Hlola noma yikuphi ukungahambi kahle phakathi kwenjini eyinhloko kanye neshaft yokufaka.

Izixazululo:

  1. Misa i-extruder ngokushesha futhi uhlole isistimu ye-extrusion yanoma yiziphi izinto zangaphandle ezibangela i-jam. Uma lokhu kuyindaba ephindaphindayo, buyekeza isikhathi sokushisisa ngaphambilini nezilungiselelo zokushisa ukuze uqinisekise ukwenziwa kwepulasitiki okubalulekile.
  2. Uma ukungaboni ngaso linye kukhonjwa phakathi kwenjini eyinhloko kanye neshafti yokufaka, ukulungiswa kabusha kuyadingeka ukuze kuvinjelwe ukugunda okwengeziwe kwezikhonkwane noma okhiye bokuphepha.

Isiphetho

Ngokuqonda lawa maphutha ajwayelekile e-extruder nezindlela zawo zokuxazulula izinkinga, ungagcina ukukhiqiza okusebenzayo futhi unciphise isikhathi sokuphumula. Khumbula, ukugcinwa kokuvikela kubalulekile. Ukuhlola i-extruder yakho njalo, ukunamathela kumashejuli okugcoba afanelekile, nokusebenzisa izinto zekhwalithi ephezulu kunganciphisa kakhulu ukwenzeka kwalawa maphutha. Uma uhlangabezana nenkinga engaphezu kobuchwepheshe bakho, ukuxhumana nochwepheshe we-extruder oqeqeshiwe kuhlala kunconywa.


Isikhathi sokuthumela: Jun-04-2024